Icing Control through Energy-efficient Smart Materials and Advanced Responsive Technologies

Abstract:

Icing remains a major aviation safety risk, intensified by climate‑change‑driven extremes that increase SLD (Supercooled Large Droplets), mixed‑phase, ice‑crystal and blowing‑snow conditions. Future sustainable aircraft—more‑electric, hybrid‑electric and unconventional configurations—require new detection and protection technologies compatible with
tighter energy limits. ICE‑SMART will provide the scientific, technological and regulatory foundations needed for future certification of safer, low‑energy icing systems, fully coherent with Call HORIZON‑CL5‑2026‑01‑D6‑15.

Objective 1 — Certification‑ready simulation and testing.
ICE‑SMART will develop a new numerical toolchain for Appendix C/O/P and snow, validated through large‑scale icing wind‑tunnel tests reproducing 1:1 SLD/Freezing‑Rain conditions (MVD up to 500 µm; droplets up to 1.5 mm) and mid‑scale ice‑ and snow‑crystal testing with enhanced generation systems. Traceable wind‑tunnel and flight datasets will support future MoC and harmonised procedures.

Objective 2 — Climate‑driven evolution of icing envelopes.
Using ECMWF ERA5 and ensemble reanalyses (2000–2025), the project will characterise long‑term trends in Appendix C/O/snow conditions and aircraft‑trajectory exposure, providing evidence‑based inputs to evolving EASA certification envelopes.

Objective 3 — Integrated detection and protection technologies (TRL 4–5).
ICE‑SMART will mature direct and indirect sensing (ultrasonic Local Ice Layer Detector (LILD), optical/IR, Ice Discriminator System (IDS), dissimilar synthetic‑air‑data) and low‑energy Ice Protection System (IPS) solutions combining fluor‑free superhydrophobic coatings, hybrid photothermal/electrothermal layers and lightweight piezoelectric actuators.

Through modelling, specialised testing and system‑level integration, ICE‑SMART delivers certifiable methods, datasets and prototype technologies for future sustainable aircraft.

Leitat’s role in the project:

Project Coordinator and technical leader of sustainable ice protection technologies, responsible for project management, smart-material-based anti/de-icing solutions, prototype development, validation activities, and support to certification and exploitation activities.

Project budget: 3,999,291.21€ 

Financial framework: HORIZON EUROPE – RIA (Lump Sum) 

Start date: 01/10/2026

Leitat’s budget:         524.799,84€

Contract number: 101318949

End date: 30/09/2029

Partners:

ACONDICIONAMIENTO TARRASENSE ASSOCIACION (Coordinator)

RTA RAIL TEC ARSENAL FAHRZEUGVERSUCHSANLAGE GMBH

TECHNISCHE UNIVERSITAET BRAUNSCHWEIG

COLLINS AEROSPACE IRELAND, LIMITED

UTC AEROSPACE SYSTEMS WROCLAW SP. Z O.O.

DEUTSCHES ZENTRUM FUR LUFT- UND RAUMFAHRT EV

JOHANNES GUTENBERG-UNIVERSITAT MAINZ

AeroTex GmbH

OSTERREICHISCHES INSTITUT FUR VEREISUNGSWISSENSCHAFTEN IN DER LUFTFAHRT 

JOANNEUM RESEARCH FORSCHUNGSGESELLSCHAFT MBH

DEEP BLUE SRL

EMBRAER SA (Associated Partner)

GOODRICH CORPORATION (Associated Partner)

Horizon Europe Research and Innovation Action (HORIZON-RIA) Grant Agreement No 101318949

 

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